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Epoxy
A small number of two-part epoxy coatings have the unique feature of being
able to be applied underwater. Common applications include coating piers,
pilings, pools, tanks, etc. Most applications using these epoxies however are
not applied underwater, but rather to damp or water saturated surfaces. Examples
would include concrete waste water tanks (drained, but certainly saturated with
water), and sweating pipes, vessels, and loading docks. In many areas of the
globe, humidity levels are often well above 75% nearly all of the time. With
such high moisture levels, most dry surface paints will have a much reduced
surface bond which can result in premature blistering or coating failure. Simply
put, moisture, in whatever form, is a primary reason for coating problems.
Underwater (i.e. wet surface) epoxies avoid this area of concern. These epoxies
can, of course, be used on dry surfaces much like any other coating. Besides
those already mentioned, other places you are likely to find underwater epoxies
include the inside and outside of ships, inside manholes, on cooling towers,
piers and pilings, and tanks, pits and sumps of all kinds, as well as on floors
with vapor transmission problems.
Underwater epoxies work by displacing the water between itself and the object
surface. Air, like water, is considered a fluid too, albeit a much less dense
one. Underwater coatings work the same way regular paints work on dry surfaces
only instead of displacing the air, they displace the water. Few coatings work
underwater, not because of the problem of displacing the water, but rather
because of the affect of the water on the coating itself. The water can either
act as a solvent or actually react with one or more parts of the coating and
thereby interfering with the normal drying or curing of the coating. Underwater
epoxy components are completely unaffected by moisture or water reacting
normally whether water is present or not.
All underwater epoxies are not the same! Some manufactured outside the USA,
contain a dangerous chemical known as MDA. Others require heating to
approximately 120 degrees F for proper application. Finally, a number of
so-called underwater epoxies, typically some of the first underwater coatings,
work more like bubble gum and must be quite literally pressed into the surface
in order to stick, like bubble gum stuck to the bottom of a desktop.
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